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Hercules® Sealing Products is pleased to introduce our new line of PowerbandTM tight tolerance premium wearrings. Manufactured from a highly engineered blend of premium nylon, glass fiber, and PTFE, PowerbandsTM offer a high strength wear-ring for all cylinder applications, including those with minimal lubrication. And, with a Coefficient of Friction nearly 50% lower than our standard product, your cylinders will run smoother and more efficiently than ever. All PowerbandsTM are fully machined with cross-section tolerances of only ±0.001”, chamfered corners, and scarf or angle-cut end gaps. Compared to standard tolerances of ±0.0025”, this tightened tolerance improves the alignment and concentric operation of cylinder rods and pistons. The fully machined chamfered corners will better accommodate cylinder housing grooves, further improving piston and rod alignment. Lastly, the scarf-cut end gap reduces the loss of bearing support that may occur during cylinder side-loading. When combined, these features reduce the tolerance stack-up within the components of the cylinder. As a result, your cylinders will operate more consistently and be capable of operating at higher pressures and higher side loads than with standard wear-ring products. Furthermore, with this improved cylinder operation, your seals will last longer and the life of your cylinder will be extended. PowerbandsTM are currently available in our most popular wear-ring dimensions.

4 1/4 in Nominal Inner Diameter | Powerband

Features

• PowerbandsTM offer a high strength wear-ring for all cylinder applications
• Fully machined with cross-section tolerances of only ±0.001
• Chamfered corners
• Scarf or angle-cut end gaps

This two piece piston seal design comes made with a heat-stabilized, thermoplastic step-cut ring along with a profiled NBR energizer. This product offers extreme strength and resistance to extrusion, a very high resistance to abrasion, and ease of installation thanks to the step cut design and chamfered edges. The design also allows the seal to pass over ports without damage and offers greater resistance to surface roughness in comparison to any elastomer seals. The profiled energizer offers improved dynamic sealing ability, responding quickly to pressure changes and providing excellent sealing characteristics under a wide range of pressure conditions.

Glass Filled Nylon Material | 3.442 in Nominal Inner Diameter | Piston Seal

Features

• Easy assembly
• Low friction capabilities

Cast Iron Rod Clevis Mount with a 2.25 in – 12 TPI threaded end and a 2.5 in pin hole.

Clevis mounts help maintain alignment and protect the cylinder from side load. Mounts attach to threaded stud ends, pivot holes, or bolt holes on the cylinder. Can be used with hydraulic cylinders with standard bore sizes.

T-Seals combine a resilient sealing ring with a hard, split back-up ring on each side of the sealing element. The assembly installs in a standard o-ring groove. T-Seals are non-spiraling and extrusion resistant to 5,000 psi with improved tolerances. Intermediate and Wide Base T-Seals are designed to fit MIL-5514F o-ring glands only and interchange with 1 o-ring / 1 back-up ring and 1 o-ring / 2 back-up ring grooves, respectively.

Buna-N Rubber Material | 3 1/8 in Nominal Inner Diameter | Piston T-Seal

Asymmetric rod seal designed with precision trimmed sealing lips to provide a dry sealing solution in light and medium-duty applications. The Hallite 605 is molded in Hythane® 181, Hallite’s high-performance polyurethane, for easy installation and excellent low temperature performance. The twin lip design helps solve difficult rod sealing problems by providing lower friction, increased stability, and high, dynamic lip force, while preventing air penetration from outside the cylinder. Designed to have interference in the seal housing groove and has a secondary lip. The secondary sealing lip located behind the primary sealing lip improves stability of the seal in the gland. The inner dynamic lip is shorter and more robust to improve sealing and compression set characteristics over conventional, symmetrical U-seals.

The seal can be considered for use in heavy-duty applications when used with a suitable full depth back-up ring. The sealing lips are precision trimmed at an angle to give optimal rod sealing performance.

94A Durometer | Urethane Material | 1 in Nominal Inner Diameter | 3/16 in Cross Section | U-Seal

Features

• General purpose rod seal
• Robust design
• Excellent wear resistance
• Increase seal stability
• Performs well over wide temperature range and is extremely effective in low temperatures
• Primary lip protection
• Easy to install

The twin lip design helps solve difficult rod sealing problems by providing lower friction, increased stability, and high, dynamic lip force, while preventing air penetration from outside the cylinder.

Asymmetric rod seal designed with precision trimmed sealing lips to provide a dry sealing solution in light and medium-duty applications. The Hallite 605 is molded in Hythane® 181, Hallite’s high-performance polyurethane, for easy installation and excellent low temperature performance.

Designed to have interference in the seal housing groove and has a secondary lip. The secondary sealing lip located behind the primary sealing lip improves stability of the seal in the gland. The inner dynamic lip is shorter and more robust to improve sealing and compression set characteristics over conventional, symmetrical U-seals. The seal can be considered for use in heavy-duty applications when used with a suitable full depth back-up ring. The sealing lips are precision trimmed at an angle to give optimal rod sealing performance.

94A Durometer | Urethane Material | 1 1/4 in Nominal Inner Diameter | 3/16 in Cross Section | U-Seal

Features

• General purpose rod seal
• Robust design
• Excellent wear resistance
• Increase seal stability
• Performs well over wide temperature range and is extremely effective in low temperatures
• Primary lip protection
• Easy to install

Asymmetric rod seal designed with precision trimmed sealing lips to provide a dry sealing solution in light and medium-duty applications. The Hallite 605 is molded in Hythane® 181, Hallite’s high-performance polyurethane, for easy installation and excellent low temperature performance. The twin lip design helps solve difficult rod sealing problems by providing lower friction, increased stability, and high, dynamic lip force, while preventing air penetration from outside the cylinder. Designed to have interference in the seal housing groove and has a secondary lip. The secondary sealing lip located behind the primary sealing lip improves stability of the seal in the gland. The inner dynamic lip is shorter and more robust to improve sealing and compression set characteristics over conventional, symmetrical U-seals.

The seal can be considered for use in heavy-duty applications when used with a suitable full depth back-up ring. The sealing lips are precision trimmed at an angle to give optimal rod sealing performance.

94A Durometer | Urethane Material | 5 in Nominal Inner Diameter | 1/4 in Cross Section | U-Seal

Features

• General purpose rod seal
• Robust design
• Excellent wear resistance
• Increase seal stability
• Performs well over wide temperature range and is extremely effective in low temperatures
• Primary lip protection
• Easy to install

Featuring high pressure and high shock load capability, this seal utilizes the same twin lip design found in Hercules®, Sealing Products’ RTU style. With the main body of the seal molded from high performance polyurethane, this seal, incorporates a dynamically designed nitrile energizer and a tough polyacetal anti-extrusion ring. RTUB is capable of, pressures up to 10,000 psi in approved applications. Please consult Hercules Engineering for pressures above 6,000, psi.

The secondary sealing lip located behind the primary sealing lip improves stability of the seal in the gland. The unique profile of the NBR energizer ensures the primary sealing lips maintain contact under low or no pressure situations while ensuring proper sealing at higher pressures. The Hallite 621 also incorporates an acetyl anti-extrusion ring to withstand side loads and extreme pressure peaks even with the extrusion gaps.

94A Durometer | Urethane Material | 1 3/4 in Nominal Inner Diameter | 1/4 in Cross Section | U-Seal

SB88ES has a 3.5 in ID.

The bushing is Unsealed and made of forged steel. The ball will swivel like a fish eye with 3-5 degrees of movement.

Wear rings provide a hard-wearing surface that protects the cylinder walls and the piston rod from scoring and abrasion. By maintaining alignment and reducing side loads, these rings facilitate smoother piston movement and lower friction levels.

Nylon Material | 4 3/4 in Nominal Inner Diameter | 1/8 in Cross Section | Wear Ring

Features

• Scarf Cut wear ring
• Protection Against Wear
• Reduced Friction
• Extended Cylinder Life
• Operational Efficiency